MACTRACE logo, Cement Stock Reconciliation and Material Tracking
v0.1 releasedUsed by Finance, stores, production planning, dispatch

Follows material from quarry to customer.

MACTRACE follows material from quarry to customer, and shows where book stock and physical stock part ways, and why.

The problem

What MACTRACE solves

Book stock in SAP rarely matches what is really in the piles and silos. Meter errors and posting faults pile up quietly until a stock count forces a write-off nobody can explain.

Features

What it does

  • Stock with its uncertainty
  • Book vs physical stock, broken down by cause
  • Finds meter errors and SAP posting faults
  • Days of cover. Read-only: it never touches SAP or equipment
How it works

Step by step

  1. MACTRACE reads your exports, weighbridge data and meter readings. It never writes to SAP or equipment
  2. It reconciles book and physical stock, with the uncertainty on every pile
  3. It breaks the gap down by cause, such as meter errors and posting faults
  4. It reports days of cover so planning and dispatch work from real numbers
What you get

Outputs

  • Stock check by material and location, with uncertainty
  • Book vs physical gap broken down by cause
  • Days of cover

What we need from you

  • SAP stock and movement exports
  • Weighbridge and meter data
  • Silo and pile survey data

Phase 0 is released. Live stock comes next, then dispatch.

Case studies

MACTRACE at work

Case studies for MACTRACE are on the way. Ask us in a demo about results at plants like yours.

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See MACTRACE on a plant like yours

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