MACREF logo, Kiln and Cyclone Refractory Thickness Mapping
Demo availableUsed by Refractory, maintenance and shutdown planning teams

Refractory lining inspection and wear tracking for the kiln and cyclones.

MACREF turns laser scans and lining drawings into measured refractory thickness maps for the kiln and cyclones, and tracks wear over every campaign.

See it running

MACREF in action

The problem

What MACREF solves

Lining condition is usually judged by eye during a short shutdown. Thin spots are missed, sound brick gets replaced, and the next failure arrives as a surprise.

Features

What it does

  • Measured lining thickness maps from laser scans
  • Lining records and wear tracking over each campaign
  • Prioritized repair scopes for shutdown and campaign planning
  • Inspection reports ready to share
How it works

Step by step

  1. The vessel is laser scanned during a stop
  2. MACREF compares the scan with the lining drawing
  3. It produces a measured thickness map, with thin zones highlighted
  4. It tracks wear between campaigns and builds a prioritized repair scope
What you get

Outputs

  • Measured lining thickness maps
  • Wear history per vessel
  • Prioritized repair scope
  • Inspection reports ready to share

What we need from you

  • Lining drawings for each vessel
  • Access for laser scanning during a stop
Case studies

MACREF at work

Case studies for MACREF are on the way. Ask us in a demo about results at plants like yours.

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