Your hydraulic expert, on every shift.
MACHYD runs your clinker cooler or mill hydraulics as a live circuit, state by state. When something goes wrong, it ranks the likely causes and names the best next check: your hydraulic expert, on every shift.
MACHYD in action
Six ways MACHYD is your machine, not a textbook circuit
Redrawn from your hydraulic schematic and parts list.
Every valve, gauge and solenoid carries your tags.
Every mode in your mode table, with oil flowing as it really does.
Failure modes for every part, with what the crew sees.
Healthy readings worked out at your set points.
Field checks your crew can do with the tools at hand.
Schematics hide it. Visio explains it. MACHYD runs it.
What MACHYD solves
When a clinker cooler drive or a mill roller system misbehaves, the answer is in the hydraulic schematic, but few people on a shift can read one quickly. Crews swap parts by guesswork, call the one expert who knows the circuit, and the line stays down.
What it does
- Turns a machine's hydraulic schematic into a live circuit model
- Runs every operating state and shows how oil really flows
- Ranks the likely causes of a fault and names the best next check
- Prints field checklists, and runs offline on a plant laptop
Machines covered
- Clinker coolers: MMC, SF and CB clinker cooler drives and power units
- Vertical roller mills: OK, ATOX and FRM roller tensioning and spring systems
- Valves, cylinders and accumulators move in time, and every part shows its function, its lines and how it fails
Step by step
- Tick what the crew sees, in plain words
- Read the gauges: MACHYD compares them with a healthy machine
- See the likely causes, ranked by how well each one explains everything so far
- Do the best next check: one look or measurement that splits the causes
- Print the field checklist: every check, result and time on one sheet
What plants get from it
- Shorter breakdowns: crews go straight to the check that matters instead of swapping parts
- An expert on every shift, including nights and weekends
- Faster learning: new technicians see how the circuit works, state by state
- A record of every case, kept as signed field checklists
Simple to run
- Standard Windows laptop, fully offline, with no link to the PLC or DCS
- Priced to pay back on the first breakdown it shortens
- Annual support, with updates, costs less than an hour of downtime
- Your drawings stay private and are never shared
Send us your schematic. We'll show you your machine.
From your schematic to your machine
Within a week per system
Hydraulic schematic, parts list, mode table and any troubleshooting notes.
Circuit redrawn, with every part, state and failure mode modeled and checked.
Open points marked and confirmed with your maintenance team.
Installed on your laptops, ready for the next breakdown and for training.
Take it to your team
MACHYD at work
Case studies for MACHYD are on the way. Ask us in a demo about results at plants like yours.
Ask about results →