MACLAB logo, Cement Laboratory LIMS with Analyzer Checks
v0.6 · quality studyUsed by QC lab, quality and process engineers

The only LIMS that knows when its own analyzers are wrong.

MACLAB is a full LIMS for the cement plant lab, with one difference: it checks its own analyzers, and only lets raw mix advice through when they can be trusted.

The problem

What MACLAB solves

An analyzer that drifts quietly sends the raw mix the wrong way, and the lab finds out hours later. By then the kiln has made off-spec clinker.

Features

What it does

  • Full LIMS with barcodes and chain of custody
  • Analyzer trust checks
  • Clinker, free lime and 28-day strength forecast ahead of the lab
  • Raw mix and cement mill advice, released only when the analyzers can be trusted
How it works

Step by step

  1. Samples are tracked with barcodes and chain of custody
  2. Analyzer trust checks compare every instrument against the others and the lab
  3. Clinker, free lime and 28-day strength are forecast ahead of the lab
  4. Raw mix and cement mill advice is released only when the analyzers agree
What you get

Outputs

  • Complete LIMS with custody and certificates
  • Analyzer trust status
  • Quality forecasts ahead of the lab
  • Raw mix and cement mill advice

What we need from you

  • Your lab methods and sample plan
  • Analyzer data feeds
  • Process data, ideally through MACDATA
Case studies

MACLAB at work

Case studies for MACLAB are on the way. Ask us in a demo about results at plants like yours.

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